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Reverse engineering the Fischertechnik blinker
By admin | July 13, 2014
The Fischertechnik blinker comes in a enclosed case with no other sensory inputs with two wires, a yellow wire and a blue wire.
As such, I reverse engineered the Fischertechnik blinker to understand how it works through desoldering, a camera, and a lot of drawing on the GIMP.
It turns out that the blinker is intended to be used like a switch in a series circuit before a load, with the yellow lead being the positive end and the blue lead being the negative end.
The main idea here is that the board uses a 555 timer (555C EZ606 with STMicroelectronics logo, surface-mounted) with fixed frequency (fixed R1, R2 and C) in astable mode to control a BSP 75N MOSFET transistor.
The power supply for the ICs is controlled in parallel with a diode and a 470Ω resistor to protect the ICs, while the MOSFET controls the connection to the other lead.
It features an unknown-model fuse (VW UG4 GP613) on the emitter of the transistor, presumably to protect the circuit from excess.
A diode and 100 µF capacitor cap are present, possibly to smooth out the power input for the ICs during temporary dislocations. Considering that it is a Fischertechnik component, its purpose is probably to ensure continued reliability when it is handled roughly, shaken, and dropped by students.
After complete disassembly:
With traces and PCB features:
Schematic:
Since C is a generic-looking ceramic capacitor with no markings, its capacitance was estimated by using the period.
The light was measured to blink 100 times in 41.21 seconds, giving:
$$
T = 0.4121 \text{s} \\
f = 2.426 \text{s}^{-1}
$$
Given R1 = 1 MΩ and R2 = 1.2 MΩ from above and f = 2.426, we can calculate C using the following equation:
$$
f = \dfrac{1}{\ln 2 * C * (R_1 + 2*R_2)}
$$
C then works out to about 0.175 µF.
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Topics: Electronics | 3 Comments »
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